The motor may encounter various faults in the process of use, and timely detection and solution of faults is the key to ensure the normal operation of the motor. Here are some common motor failures and their solutions.
1. The motor is hot
Motor heating is a common fault phenomenon, which may be caused by excessive motor load, rotor bias, loose winding joint, and poor operating environment of the motor. The solution includes checking the load and adjusting, checking the rotor pole and remagnetizing, checking the winding joint and strengthening, improving the motor operating environment, etc.
2. Motor startup difficulty
The difficulty in starting the motor may be caused by unstable power supply voltage, poor contact between the motor rotor and the stator, and sudden load increase during the motor starting process. Solutions include checking the voltage stability of the power supply, checking the contact between the rotor and the stator of the motor and cleaning it, and gradually increasing the load during the starting process.
3. The motor is not running smoothly
The motor running instability may be caused by the motor bearing wear, the motor stator winding loosening, the motor supporting equipment running abnormally and so on. The solutions include replacing bearings, fixing stator windings, and repairing supporting equipment.
4. Motor noise is too large
Excessive motor noise may be caused by the abnormal operation of the supporting equipment of the motor, the wear of the motor bearing, and the offset of the stator winding of the motor. Solutions include repairing or replacing supporting equipment, replacing bearings, adjusting stator windings, etc.
5. Motor winding burned
Motor winding burnout may be caused by motor overload, motor power supply instability, motor insulation aging and other reasons. The solution includes checking the load and adjusting it, checking the voltage stability of the power supply, and maintaining the motor insulation.
6. Motor stop
Motor shutdown may be caused by motor power supply interruption, motor winding burn and other reasons. The solution includes checking the power supply condition, checking the motor winding condition and repairing.
In addition to the above common motor failures, you may also encounter a variety of other failures, and the solutions are different. In daily use, we can take some preventive measures to avoid the occurrence of motor failure, such as regularly checking the operation of the motor, keeping the motor operating environment dry and clean, reasonable arrangement of the motor load and so on.
In short, timely detection and solution of motor faults is the key to ensure the normal operation of the motor, and it is necessary to comprehensively consider the cause of the failure and take appropriate measures to repair. Regular maintenance and maintenance of the motor is also an important means to prevent failure, which can extend the service life of the motor and improve work efficiency.